October 16, 2012 Volume 08 Issue 39

Motion Control News & Products

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Overhung load adaptors provide load support and contamination protection

Overhung load adaptors (OHLA) provide both overhung radial and axial load support to protect electrified mobile equipment motors from heavy application loads, extending the lifetime of the motor and alleviating the cost of downtime both from maintenance costs and loss of production. They seal out dirt, grime, and other contaminants too. Zero-Max OHLAs are available in an extensive offering of standard models (including Extra-Duty options) for typical applications or customized designs.
Learn more.


Why choose electric for linear actuators?

Tolomatic has been delivering a new type of linear motion technology that is giving hydraulics a run for its money. Learn the benefits of electric linear motion systems, the iceberg principle showing total cost of ownership, critical parameters of sizing, and conversion tips.
Get this informative e-book. (No registration required)


New AC hypoid inverter-duty gearmotors

Bodine Electric Company introduces 12 new AC inverter-duty hypoid hollow shaft gearmotors. These type 42R-25H2 and 42R-30H3 drives combine an all-new AC inverter-duty, 230/460-VAC motor with two hypoid gearheads. When used with an AC inverter (VFD) control, these units deliver maintenance-free and reliable high-torque output. They are ideal for conveyors, gates, packaging, and other industrial automation equipment that demands both high torque and low power consumption from the driving gearmotor.
Learn more.


Next-gen warehouse automation: Siemens, Universal Robots, and Zivid partner up

Universal Robots, Siemens, and Zivid have created a new solution combining UR's cobot arms with Siemens' SIMATIC Robot Pick AI software and Zivid's 3D sensors to create a deep-learning picking solution for warehouse automation and intra-logistics fulfillment. It works regardless of object shape, size, opacity, or transparency and is a significant leap in solving the complex challenges faced by the logistics and e-commerce sectors.
Read the full article.


Innovative DuoDrive gear and motor unit is UL/CSA certified

The DuoDrive integrated gear unit and motor from NORD DRIVE-SYSTEMS is a compact, high-efficiency solution engineered for users in the fields of intralogistics, pharmaceutical, and the food and beverage industries. This drive combines a IE5+ synchronous motor and single-stage helical gear unit into one compact housing with a smooth, easy-to-clean surface. It has a system efficiency up to 92% and is available in two case sizes with a power range of 0.5 to 4.0 hp.
Learn more.


BLDC flat motor with high output torque and speed reduction

Portescap's 60ECF brushless DC slotted flat motor is the newest frame size to join its flat motor portfolio. This 60-mm BLDC motor features a 38.2-mm body length and an outer-rotor slotted configuration with an open-body design, allowing it to deliver improved heat management in a compact package. Combined with Portescap gearheads, it delivers extremely high output torque and speed reduction. Available in both sensored and sensorless options. A great choice for applications such as electric grippers and exoskeletons, eVTOLs, and surgical robots.
Learn more and view all the specs.


Application story: Complete gearbox and coupling assembly for actuator system

Learn how GAM engineers not only sized and selected the appropriate gear reducers and couplings required to drive two ball screws in unison using a single motor, but how they also designed the mounting adapters necessary to complete the system. One-stop shopping eliminated unnecessary components and resulted in a 15% reduction in system cost.
Read this informative GAM blog.


Next-gen motor for pump and fan applications

The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.


Telescoping linear actuators for space-constrained applications

Rollon's new TLS telescoping linear actuators enable long stroke lengths with minimal closed lengths, which is especially good for applications with minimal vertical clearance. These actuators integrate seamlessly into multi-axis systems and are available in two- or three-stage versions. Equipped with a built-in automated lubrication system, the TLS Series features a synchronized drive system, requiring only a single motor to achieve motion. Four sizes (100, 230, 280, and 360) with up to 3,000-mm stroke length.
Learn more.


Competitively priced long-stroke parallel gripper

The DHPL from Festo is a new generation of pneumatic long-stroke grippers that offers a host of advantages for high-load and high-torque applications. It is interchangeable with competitive long-stroke grippers and provides the added benefits of lighter weight, higher precision, and no maintenance. It is ideal for gripping larger items, including stacking boxes, gripping shaped parts, and keeping bags open. It has high repetition accuracy due to three rugged guide rods and a rack-and-pinion design.
Learn more.


Extend your range of motion: Controllers for mini motors

FAULHABER has added another extremely compact Motion Controller without housing to its product range. The new MC3603 controller is ideal for integration in equipment manufacturing and medical tech applications. With 36 V and 3 A (peak current 9 A), it covers the power range up to 100 W and is suitable for DC motors with encoder, brushless drives, or linear motors.
Learn more.


When is a frameless brushless DC motor the right choice?

Frameless BLDC motors fit easily into small, compact machines that require high precision, high torque, and high efficiency, such as robotic applications where a mix of low weight and inertia is critical. Learn from the experts at SDP/SI how these motors can replace heavier, less efficient hydraulic components by decreasing operating and maintenance costs. These motors are also more environmentally friendly than others.
View the video.


Tiny and smart: Step motor with closed-loop control

Nanotec's new PD1-C step motor features an integrated controller and absolute encoder with closed-loop control. With a flange size of merely 28 mm (NEMA 11), this compact motor reaches a max holding torque of 18 Ncm and a peak current of 3 A. Three motor versions are available: IP20 protection, IP65 protection, and a motor with open housing that can be modified with custom connectors. Ideal for applications with space constraints, effectively reducing both wiring complexity and installation costs.
Learn more.


Closed loop steppers drive new motion control applications

According to the motion experts at Performance Motion Devices, when it comes to step motors, the drive technique called closed loop stepper is making everything old new again and driving a burst of interest in the use of two-phase step motors. It's "winning back machine designers who may have relegated step motors to the category of low cost but low performance."
Read this informative Performance Motion Devices article.


Intelligent compact drives with extended fieldbus options

The intelligent PD6 compact drives from Nanotec are now available with Profinet and EtherNet/IP. They combine motor, controller, and encoder in a space-saving package. With its 80-mm flange and a rated power of 942 W, the PD6-EB is the most powerful brushless DC motor of this product family. The stepper motor version has an 86-mm flange (NEMA 34) and a holding torque up to 10 Nm. Features include acceleration feed forward and jerk-limited ramps. Reduced installation time and wiring make the PD6 series a highly profitable choice for machine tools, packaging machines, or conveyor belts.
Learn more.


NASA's 'Ironman' exoskeleton aims to give astronauts and paraplegics improved mobility, strength

Marvel Comic's fictional superhero, Ironman, uses a powered armor suit that allows him superhuman strength. While NASA's X1 robotic exoskeleton can't do what you see in the movies, the latest robotic, space-technology spinoff derived from NASA's Robonaut 2 project may someday help astronauts stay healthier in space with the added benefit of assisting paraplegics in walking here on Earth.

NASA and The Florida Institute for Human and Machine Cognition (IHMC) of Pensacola, with the help of engineers from Oceaneering Space Systems of Houston, have jointly developed a robotic exoskeleton called X1. The 57-lb device is a robot that a human could wear over his or her body either to assist or inhibit movement in leg joints.

Project Engineer Roger Rovekamp demonstrates the X1 Robotic Exoskeleton for resistive exercise, rehabilitation, and mobility augmentation in the Advanced Robotics Development Lab. [Image courtesy of Robert Markowitz]

 

 

 

 

In the inhibit mode, the robotic device would be used as an in-space exercise machine to supply resistance against leg movement. The same technology could be used in reverse on the ground, potentially helping some individuals walk for the first time.

"Robotics is playing a key role aboard the International Space Station and will continue to be critical as we move toward human exploration of deep space," says Michael Gazarik, director of NASA's Space Technology Program. "What's extraordinary about space technology and our work with projects like Robonaut are the unexpected possibilities space-tech spinoffs may have right here on Earth. It's exciting to see a NASA-developed technology that might one day help people with serious ambulatory needs begin to walk again, or even walk for the first time. That's the sort of return on investment NASA is proud to give back to America and the world."

Worn over the legs with a harness that reaches up the back and around the shoulders, X1 has 10 degrees of freedom, or joints: four motorized joints at the hips and the knees, and six passive joints that allow for sidestepping, turning and pointing, and flexing a foot. There also are multiple adjustment points, allowing the X1 to be used in many different ways.

X1 currently is in a research and development phase, where the primary focus is design, evaluation, and improvement of the technology. NASA is examining the potential for the X1 as an exercise device to improve crew health both aboard the space station and during future long-duration missions to an asteroid or Mars. Without taking up valuable space or weight during missions, X1 could replicate common crew exercises, which are vital to keeping astronauts healthy in microgravity. In addition, the device has the ability to measure, record, and stream back, in real-time, data to flight controllers on Earth, giving doctors better feedback on the impact of the crew's exercise regimen.

As the technology matures, X1 also could provide a robotic power boost to astronauts as they work on the surface of distant planetary bodies. Coupled with a spacesuit, X1 could provide additional force when needed during surface exploration, improving the ability to walk in a reduced gravity environment, providing even more bang for its small bulk.

Here on Earth, IHMC is interested in developing and using X1 as an assistive walking device. By combining NASA technology and walking algorithms developed at IHMC, X1 has the potential to produce high torques to allow for assisted walking over varied terrain, as well as stair climbing. Preliminary studies using X1 for this purpose have already started at IHMC.

The potential of X1 extends to other applications, including rehabilitation, gait modification, and offloading large amounts of weight from the wearer. Preliminary studies by IHMC have shown X1 to be more comfortable, easier to adjust, and easier to put on than previous exoskeleton devices. Researchers plan on improving on the X1 design, adding more active joints to areas such as the ankle and hip, which will, in turn, increase the potential uses for the device.

Designed in only a few years, X1 came from technology developed for Robonaut 2 and IHMC's Mina exoskeleton.

NASA's Game Changing Development Program, part of NASA's Space Technology Program, funds the X1 work. NASA's Space Technology Program focuses on maturing advanced space technologies that may lead to entirely new approaches for space missions and solutions to significant national needs.

For additional information about IHMC, visit www.ihmc.us.

For information about the X1 and Robonaut, visit: www.nasa.gov/robonaut.

Source: NASA

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